MATHEMATICAL MODELING OF THE INFLUENCE OF CUTTING PARAMETERS ANDTOOL GEOMETRY ON SURFACE ROUGHNES DURING DRILLING PROCESS
Drilling is most often associated with hole-making. The surface roughness parameters represent a measure of surface quality, and it is mainly influenced by the cutting process parameters (cutting speed, feed rate, drill diameter), tool geometry, tool material, tool type, type of processing, coolant and lubricating fluid, tool machine and type of work piece material.
The purpose of this paper is to explore the effects of drilling parameters such as; cutting speed (vc), feed rate (f), drill diameter (d) and drill point angle (θ) on the surface roughness. There are different parameters used to estimate the severity of the surface roughness (Ra, Rz, Rq and Rt). The arithmetic average deviation Ra is commonly used for finish surface processing. The experimental plan was based on Box –Wilson Central Composite Design. First order model predicting equations for surface roughness have been established by using RSM methodology to collecting the experimental data, during machining of Ck45E steel according to EN 10083-1.1191 in wet drilling process, using HSS coated TiN drill tools.