International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

The article describes the concept of a new forging method of circular cross-section blanks in a forging tool, the design of which makes it possible to develop significant alternating deformations in the deformable metal. The results of comparative studies of the microstructure and mechanical properties of AISI-5140H low-alloy structural steel, formed in a new forging tool that implements alternating deformation and in flat strikers are presented.

This work is devoted to the study of the internal defect closure during metal broaching in step-wedge strikers with wedge and depression by FEM in Deform program. A through cylindrical hole with a diameter of 3 mm was considered as an internal defect. At the same time, three variants of the defect vertical location were modeled – in the workpiece center, near the upper face of the wedge and near the lower face of the depression. In all three cases, the internal defect closure is uneven. The most intense defect closure is observed when it is located in the workpiece axial zone. Defects located near the strikers surface zones are not closed well enough. The stress-strain state analysis showed that the defect location affects the distribution nature of stresses and strains along the workpiece section.

A computer simulation of the broaching of the workpiece in step-wedge-shaped strikers of the first and second configurations was carried out by the finite element method. The comparison was made according to the following parameters of the stress-strain state: equivalent strain, average hydrostatic pressure, damage criterion, as well as the deformation force. A comparative analysis of the stress – strain state showed that the second configuration of step-wedge-shaped strikers is the most optimal option for implementing the process of broaching rectangular or square blanks. When using them, a more uniform distribution of the stress state is realized, the deformation processing is sufficiently realized in comparison with the broaching in step-wedge-shaped strikers of the first configuration

The creation and calculation of computer models of various products under load with the properties of UFG materials in the normal and irradiated state was performed. To model the UFG properties of non-irradiated AISI-321 steel, hardening curves were constructed based on the Hall-Petch equation for the base state of the material at a grain size of 1500 nm and for two UFG states (with grain sizes of 700 and 200 nm). To simulate the properties of irradiated AISI-321 steel, plastometric tests were performed using uniaxial compression of cylindrical samples at constant values of the strain rate of 1 s-1 and the temperature of 20°C on the “Gleeble 3800” plastometric unit. Fast neutron fluence with the following values was selected as a variable parameter: 0.5∙1018 n/cm2, 1∙1018 n/cm2, 0.5∙1019 n/cm2, 1∙1019 n/cm2. The maximum operating pressure of 340 MPa was used as a static load. The simulation results showed that for both parts, the use of the material in the UFG state is the most appropriate solution.

The main consumers of grinding balls are mining, metallurgical, cement and energy industries. In these industries one of the main and very common operations is the grinding of various materials. Rolled steel balls are mainly produced by plastic deformation on crossscrew rolling mills. Technological limitations of increasing the hardness groups and the wear resistance of the balls currently available at the Metal Rolling plant of JSC “Sokolov-Sarbay mining and processing production association” (MRP JSC “SSGPO”), and they do not allow currently to quickly improve their quality. But at the same time, if the quality of finished products is improved, the MRP JSC “SSGPO” may have the opportunity to sell balls not only between its enterprises, but also to the domestic market, as well as the opportunity to develop export sales of balls to the countries of near and far abroad. Therefore, this paper presents the results of the study of the main causes of defects at the ball rolling mill 30-60 of metal rolling plant JSC “SSGPO” and the search for their exclusion

In this paper, a computer simulation of a new technology of thick-sheet rolling, including rolling in rolls with a relief surface followed by rolling on rolls with a smooth barrel to the desired size. The analysis of effective plastic deformation, hydrostatic pressure and temperature field was carried out according to the results of modeling. According to the results of the analysis of effective strain, maximum of processing in the first pass receives the ridge area, but after the second pass observed alignment distribution of this parameter over the cross section. The study of the temperature field showed that the greatest temperature difference in the cross section occurs when rolling in relief rolls, in the future when rolling in smooth rolls due to the increase in the contact surface area, this difference decreases. Analysis of hydrostatic pressure showed the presence of both compressive and tensile stresses in the deformation zone. Such distribution is caused by the presence of a relief surface after 1 pass in the further alignment of the strip profile, which occurs both in the longitudinal and transverse directions.