International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

A series of piston hypereutectic silumin based on Al – (15÷20) % Si, alloyed with copper, magnesium, nickel, chromium is investigated. The mechanical characteristics of ingots from experimental alloys were determined: temporary tensile strength, hardness, relative elongation depending on the composition of the alloys, and temperature coefficient of linear expansion (TCLE). It is shown that the tensile strength of forged blanks is 1.5-2.4 times higher than ingots of hypereutectic silumins. The resulting structure of forgings ensures their high plasticity (relative elongation δ = 5.7÷7.5%; relative narrowing Ψ = 10.3÷14.2%). The optimal mode of heat treatment of deformed silumin is determined: quenching from step heating and aging, which allows increasing the strength of forgings up to 370-470 MPa. Moreover, the plasticity indicators remain at a high level, and the average thermal expansion coefficient of the alloys is (18.0 ÷ 19.2) · 10-6 K-1 in the range of 50 ÷ 200 ° C.

The paper considers the impact of functionalized nanosized carbon particles on the physicomechanical characteristics of composite materials based on polyamides. The concentration of the modifier varied both in the field of “doping” concentrations and in the field of concentrations used in the industrial production of nanocomposite materials based on polymer matrices. It was found that the use of cryogenic treatment of the initial polyamide leads to an increase in physical and mechanical characteristics. The introduction of nanodispersed particles in the field of “doping” concentrations increases the strength and hardness of the developed compositions based on a polyamide matrix.

The aim of this paper is the investigation of the effect of natural aging on the mechanical, physical and microstructural properties of an EN AW-6060 aluminum alloy. These properties were investigated during different aging treatments. Firstly, the effect of natural aging on properties was investigated, after which the influence of natural aging (room temperature pre-aging) on the artificial aging was studied. The results showed the beneficial effect of natural aging in both sets of experiment. During the natural aging, the hardness increased for around 20 % while electrical conductivity values were slightly higher than in the quenched sample. The hardness of the samples gradually increases up to 25 days of natural aging reaching a plateau state, after which the values of hardness remain the same. Also, room temperature pre-aging had a positive effect on subsequent artificial aging. Samples that were pre-aged for 40 days or more before artificial aging had around a 13 % increase in hardness values compared to the samples that were directly artificially aged. Electrical conductivity had increased by around 1 MS/m in pre-aged samples compared to only artificially aged samples. Optical microscopy investigations confirmed the existence of precipitated phases and their distribution in the microstructure.

Equiatomic alloys TiCrFeNiCuC were made by two methods of powder metallurgy – vacuum sintering and hot forging followed by annealing. In the process of sintering the TiCrFeNiCuC blanks, the influence of entropy of mixing resulted in the formation of solid substitution solutions mainly on the basis of the FCC lattice, and also formed titanium carbide (TiC0.74). In samples obtained by hot forging and subsequent annealing, two carbides TiC and Cr3C2 were found, and titanium carbide being formed with lower carbon content (TiC0.58). In addition, the forged samples showed significantly higher values of the defect of the crystalline structure, which leads to increase in their hardness.

The crack resistance in fracture mechanics is defined as critical value of stress intensity factor in the plane-strain fracture toughness. A mechanical test is used to assess it under certain conditions. This is a complicated, long and expensive procedure. In practice, it is of interest to determine the crack resistance for construction elements by means non-destructive evaluations (NDE).

Analysis of the structural state and phase composition of surface metal layers after combined treatment of steel which includes preliminary surface plastic deformation of the workpiece, electrospark doping with use of rotating disk electrode 2 mm thick, made of WCCo hard alloy and subsequent surface ball smooth rolling, has been performed. It was shown that the use of combined treatment provides a gradient-layered structure with low surface roughness. Phase composition of the obtained layer consist of ferritic α-Fe phase and a number of carbide phases formed during the interaction of the electrode material with steel: F3W3C, WC and W2C semi-carbide. Wear resistance of the material after treatment exceeds similar properties of the original carbon steel up to 4 times.

This study explores the metal of a coating deposited by a high-chromium flux-cored wire alloyed with a BN-TiB2-ZrB2 complex. We investigated the changes in the durometric properties and fine structure of the coating after tempering and subsequent quenching. It is shown that the hardening of the metal of such a coating after quenching consists in the formation of a complex composite structure with an iron-chromium martensitic matrix, a large amount of eutectic and particles of hardening complexes, which leads to an increase in hardness and wear resistance. It has been established that phase transformations in the metal of such a coating are caused by the formation of an eutectic component based on chromium and iron borides, a framework structure and a large number of dispersed titanium nitride particles up to 2.5 μm in size.

The potential of using the ultrafine dispersion powder material obtained by the ECA pressing from a copper powder have considered for the production of fast-acting fuse links. The dependences of the density and microhardness along the length of the sample under different deformation conditions obtained. A deformation zone of constant density is determined and recommended for using in the production of fuse links. The dependence of the electrical resistance along the sample cross-section and across the deformation axis has determined. The fuse links calculation procedure has proposed.

The object of the paper is the solid water. The water is a model pollution with calcium dichloride. We used complexonometric method to determine the hardness. We have analysed the amount of softener influencing the hardness of the water, which is used to decontaminate humans.

The paper presents experimental data on the tribological properties of commercially pure titanium with different microstructures with and without coating. As a result of the conducted experiments, it was established that the integral value of the friction coefficient, as well as its adhesion component, are structurally sensitive parameters. It is noted that the ultrafine-grained structure, obtained as a result of intense plastic deformation, contributes to the reduction of the coefficient of friction, as well as to the increase of the load-bearing capacity of tribo-conjugation.

This practical research work is devoted to the adaptation of technology for ion plasma nitriding of mechanical parts (pins and gears). Formerly these parts were inductive hardened, and requirement of the purchaser was to replace inductive hardening technology with the chemical-heat treatment i.e. ion plasma nit riding.

Procedure for ion plasma nitriding of pin hammers and gears made of 4M2CrMo4 steel was described. Starting from the heat treatment of the parts, their cleaning and charging of the parts in the chamber. Description of the chamber and complete installation for nitride in is described. Experimental nitriding parameters are given too. Finally, accuracy of obtained results was checked using hardness measured of nitrided parts. Hardness values were in accordance with purchaser requirement.

The effect of metal phase composition in the Fe-based + (2 % glass) powdered composites on the basic mechanical and tribological properties of the composites, made by means of sintering and hot forging, have been investigated. As a basis for the metallic phase of the composite the mixtures of iron powders with additives of graphite, B₄C, BN and Cu at different ratio were used. It was shown that at sintering of metal-glass material the reaction of glass phase with oxides on the surface of iron powder particles takes place, resulting in a change of glass phase chemical composition. The results of materials mechanical properties investigations had shown that the highest strength properties and hardness have the composites with the content of the initial powder mixture of 5% Cu and 2% B₄C, while the best tribological properties have the composites with 2% B₄C, 5% Cu and 1% BN.