MACHINES
Effect of vortex generator shape and attack angle on thermal-hydraulic performance of a finned-tube heat exchanger
The objective of this study is to numerically investigate the fluid flow and heat transfer performance of a finned-tube heat exchanger (FTHEX). The analysis focuses on the implementation of three vortex generator (VG) configurations: rectangular winglet (RW), delta-winglet upstream (DWU), and delta-winglet downstream (DWD) — mounted on the fin surface in a “common-flow-up” orientation. Attack angles of 15°, 30°, and 45° are considered for each VG type to evaluate their impact on the heat exchanger’s heat transfer potential and friction losses. The air-side Reynolds number, based on the outside tube diameter, was varied within the range 684 ≤ Re ≤ 1532. The results indicate that among the tested configurations, the RWP setup with an attack angle of 45° achieves the highest enhancement in the airside Nusselt number, with improvements ranging from 20% to 45% compared to the reference configuration, but at the expense of a higher pressure drop. For attack angles αvg = 15° and αvg = 30°, the highest overall performance (TPF factor) is achieved with the rectangular winglet configuration across the entire Reynolds number range. At an attack angle of αvg = 45°, the heat exchanger with downstream delta winglets shows higher TPF values compared to the other configurations, except at Re = 1278.