TECHNOLOGIES
Improving the Corrosion Resistance of Carbon Steel Cylindrical Pipe by Nano-Materials Coating, Part -1.
- 1 Leeds University, U.K
- 2 Mutah University, AlKark, Jordan
Abstract
Recent research has shown that the Nano coating materials play a vital role in improving performance of corrosion resistance in hostile environment and enhancing the mechanical properties and reducing the dimension changes. Due to the superior capabilities of Nano coating in many benefits which can be achieved, in addition to corrosion resistance, mechanical properties, make it smoother, stronger and improves its adhesive properties. In this work, the effect of anti-corrosive nanomaterials (Cobalt and Zinc) coating on chemical corrosion behavior and mechanical properties of carbon steel cylindrical pipe were studied in detail. The Nano-coating was done with different thicknesses (300nm,600nm,900nm and 10 μm), then analyzed using ANSYS software technology (version .19).The results showed that there is a strong relationship of corrosion improvement with improving mechanical properties, especially surface deformation resistance, elastic strain and stresses reduction of the inner pipe surface which contains a pressurized corrosive fluid. The maximum improvement was with the thickness of the cobalt coating (10 μm. The result of improvement in corrosion resistance of the cobalt-coated surface is approximately (5.165%) compared to the uncoated surface, also, the results showed an improvement in mechanical resistance and corrosion res istance because of deposition of cobalt particles better than zinc particles in all different thicknesses, with a maximum of about (66%) compared to zinc. Therefore, can conclude that the improving corrosion resistance due to coating with nanomaterials is very promising.
Keywords
References
- Abdeen, D., El Hachach, M., Koc, M., & Atieh, M. (2019). A Review on the Corrosion Behavior of Nano coatings on Metallic Substrates. Materials, 12(2)
- Paul, S. (2012). Modeling to Study the Effect of Environmental Parameters on Corrosion of Mild Steel in Seawater Using Neural Network. ISRN Metallurgy, 2012, 1–6.
- Jose, R., Sakho, E. hadji M., Parani, S., Thomas, S., Oluwafemi, O. S., & Wu, J. (2019). Introduction to nanomaterials: synthesis and applications. Nanomaterials for Solar Cell Applications, 75–95.
- Saji, V. (2012). The impact of nanotechnology on reducing corrosion cost. Corrosion Protection and Control Using Nanomaterials, 3–15.
- Lee, J., Han, S., Kim, K., Kim, H., & Lee, U. (2013). Failure analysis of carbon steel pipes used for underground condensate pipeline in the power station. Engineering Failure Analysis, 34, 300–307.
- Al-Juboori, S., Albtoosh, M., 2019. Improving the Mechanical Properties of Conventional Materials by Nano-coating, part 1. V International Scientific Conference of Material Science „No equilibrium Phase Transformations”, Varna, Bulgaria.
- Beyene, F. (2016). A Review on Nano coating of Metallic Structures to Improve Hardness and Maintaining Toughness. I-manager’s Journal on Material Science, 4(1), 32-40.
- Ferreira, M. Zheludkevich, M. & Tedim, J. (2011). Advanced protective coatings for aeronautical applications. Nano coatings and Ultra-Thin Films, 235–279.
- Jose, R., Sakho, E. hadji M., Parani, S., Thomas, S., Oluwafemi, O. S., & Wu, J. (2019). Introduction to nanomaterials: synthesis and applications. Nanomaterials for Solar Cell Applications, 75–95.
- HEARN, E. (1997). THICK CYLINDERS. Mechanics of Materials 1, 215–253.
- Gao, Y., Ward, L., Fan, L., Li, H., & Liu, Z. (2019). A study of the use of polyaspartic acid derivative composite for the corrosion inhibition of carbon steel in a seawater environment. Journal of Molecular Liquids, 111634.
- Khodair, Z. Khadom, A. & Jasim, H. (2018). Corrosion protection of mild steel in different aqueous media via epoxy/nanomaterial coating: preparation, characterization and mathematical views. Journal of Materials Research and Technology.
- Païdoussis, M. (2016). Cylindrical Shells Containing or Immersed in Flow. Fluid-Structure Interactions, 1–141.
- Resali, N. Hyie, K. Berhan, M. Salleh, Z., & Kasolang, S. (2013). Cobalt-nickel-iron Nanoparticles Coated on Stainless Steel Substrate. Procedia Engineering, 68, 30–36.
- Solatani, H., Tavoosi, M., & Loghman-Estarki, M. R. (2019). Fe-Ni composite coatings reinforced with SiC nanoparticles and carbon nanotubes: corrosion and tribological performance. Materials Research Express.
- Qu, Z., Wang, L., Tang, H., Ye, H., & Li, M. (2019). Effect of Nano-SnS and Nano-MoS2 on the Corrosion Protection Performance of the Polyvinylbutyral and Zinc-Rich Polyvinylbutyral Coatings. Nanomaterials, 9(7), 956.