TECHNOLOGIES

Optical tool condition monitoring techniques in milling process

  • 1 Laboratory for Mechatronics, faculty of Mechanical Engineering, University of Maribor, Slovenia

Abstract

Recent most important improvements in metal cutting industry are utilization of cutting tool and tool condition monitoring systems. These systems help to prevent damage to both machine tools and workpieces. New technologies in optical measurements allow construction of tool condition monitoring systems which does not affect manufacturing processes and are relatively cheap to build because of low prices of optical sensors compared to standard sensors and measurement techniques, built on cutting machines. Our paper summaries various monitoring methods for tool condition monitoring in the milling processes that use optical sensors and optical methods combined with machine vision and image processing, that have been practiced and described in literature.

Keywords

References

  1. A. G. Rehorn, J. Jiang, P. E. Orban, The International Journal of Advanced Manufacturing Technology, 26(7), 693-710 (2005)
  2. R. Teti, K. Jemielniak, G. O’Donnell, D. Dornfeld, CIRP annals, 59(2), 717-739 (2010).
  3. D.E.D. Snr, (2000). International Journal of Machine Tools and Manifacture, 40(8), 1073-1098 (2000).
  4. L. Wang, R. X. Gao, Condition monitoring and control for intelligent manufacturing, Springer Science & Business Media (2006)
  5. T. Pfeifer, L. Wiegers, Measurement, 28(3), 209-218 (2000)
  6. S. Dutta, S. K. Pal, S. Mukhopadhyay, R. Sen, CIRP Journal of Manufacturing Science and Technology, 6(3), 212-232 (2013)
  7. G. Byrne, D. Dornfeld, I. Inasaki, G. Ketteler, W. König, R. Teti, CIRP annals, 44(2), 541-567 (1995)
  8. K. Jemielniak, The International Journal of Advanced Manufacturing Technology, 15(10), 711-721 (1999)
  9. G. Al-Kindi, H. Zughaer, Materials and Manufacturing Processes, 27(7), 765-774, (2012)
  10. A. Boryczko, Measurement, 46(1), 688-696 (2013)
  11. A. Zawada-Tomkiewicz,. Metrology and Measurement Systems, 3 (2010)
  12. S. Dutta, A. Datta, N. D. Chakladar, S. K. Pal, S. Mukhopadhyay, R. Sen, Precision Engineering, 36(3), 458- 466 (2012)
  13. J. Yu, Journal of manufacturing science and engineering, 134(3) (2012).
  14. J. Sheikh-Ahmad, J. P. Davim, Machining technology for composite materials, 116-153 (2012)
  15. K. Cheng, Machining dynamics: fundamentals, applications and practices, (2008).
  16. S. Kurada, C. Bradley, Tribology International, 30(4), 295- 304. (1997)
  17. W.Weis, Proceedings of WESCON'93, 134-138. (1993)
  18. O. Tauno, K. Lembit, Proc. of 2nd International Conference of DAAAM National Estonia: 2nd Danube-Adria Association for Automation and Metrology conference, 144-146 (2000)
  19. M. Sortino, International Journal of Machine Tools and Manufacture, 43(5), 493-497 (2003)
  20. W. Wang, Y. S. Wong, G. S. Hong, Computers in Industry, 56(8-9), 816-830 (2005)
  21. W. H. Wang, G. S. Hong, Y. S. Wong, International Journal of Machine Tools and Manufacture, 46(2), 199-207 (2006)
  22. W. H. Wang, Y. S. Wong, G. S. Hong, Wear, 261(2), 164-171 (2006)
  23. D. A. Fadare, A. O. Oni, ARPN Journal of Engineering and Applied Sciences, 4(2) (2009)
  24. D. Kerr, J. Pengilley, R. Garwood, The International Journal of Advanced Manufacturing Technology, 28(7), 781-791 (2006).
  25. M. J. Jackson, G. M. Robinson, L. J. Hyde, R. Rhodes, Journal of materials engineering and performance, 15(2), 223-229 (2006)
  26. R. Schmitt, R. Hermes, M. Stemmer, A. Pavim, F. Deschamps, D. Moraes, 38th CIRP manufacturing systems seminar (2005)
  27. E. Alegre, R. Alaiz-Rodríguez, J. Barreiro, J. Ruiz, Estonian Journal of Engineering, 15(1) (2009)
  28. C. Gonzalez-Arias, C. C. Viáfara, J. J. Coronado, F. Martinez, Wear, 426, 1702-1711 (2019)
  29. I. Bodini, C. Petrogalli, M. Faccoli, M. Lancini, S. Pasinetti, G. Sansoni, A. Mazzù, Wear, 400, 156-168 (2018).
  30. M. Y. Yang, Journal of materials processing technology, 58(4), 362-367 (1996)
  31. M. Y. Yang, Control Engineering Practice, 6(11), 1389-1395 (1998).
  32. A. Devillez, S. Lesko, W. Mozer, Wear, 256(1-2), 56-65 (2004)
  33. C. Zhang, J. Zhang, Computers in industry, 64(6), 708-719 (2013).
  34. K. Zhu, X. Yu, Mechanical Systems and Signal Processing, 93, 80-91 (2017)
  35. X. Yu, X. Lin, Y. Dai, K. Zhu, ISA transactions, 69, 315-322 (2017)
  36. M. T. García-Ordás, E. Alegre-Gutiérrez, R. Alaiz-Rodríguez, V. González-Castro, Mechanical systems and signal processing, 112, 98-112 (2018)
  37. M. T. García-Ordás, E. Alegre-Gutiérrez, V. González-Castro, R. Alaiz-Rodríguez, R. International Journal of Production Research, 56(11), 3901-3913 (2018)
  38. D. M. D’Addona, A. M. M. Ullah, D. Matarazzo, Journal of Intelligent Manufacturing, 28(6), 1285-1301 (2017)
  39. P. Wang, Z. Liu, R. X. Gao, Y. Guo, CIRP Annals, 68(1), 455- 458 (2019)
  40. T. Mikołajczyk, K. Nowicki, A. Bustillo, D. Y. Pimenov, Mechanical systems and signal processing, 104, 503-513 (2018).
  41. Z. You, H. Gao, L. Guo, Y. Liu, J. Li, Wear, 460, 203479 (2020)
  42. Y. Dai, K. Zhu, Precision engineering, 52, 183-191 (2018)
  43. L. Fernández-Robles, G. Azzopardi, E. Alegre, N. Petkov, Robotics and Computer-Integrated Manufacturing, 44, 276- 283 (2017)
  44. W. Wei, J. Yin, J. Zhang, H. Zhang, Z. Lu, Materials, 14(19), 5690 (2021)
  45. R. Peng, J. Liu, X. Fu, C. Liu, L. Zhao, The International Journal of Advanced Manufacturing Technology, 116(3), 1357-1372 (2021)
  46. A. Qin, L. Guo, Z. You, H. Gao, X. Wu, S. Xiang, The International Journal of Advanced Manufacturing Technology, 110(11), 3365-3376 (2020)
  47. R. Peng, H. Pang, H. Jiang, Y. Hu, Automatic Control and Computer Sciences, 54(3), 259-270 (2020)
  48. M. Gupta, S. Raman, International Journal of Production Research, 39(4), 759-784 (2001)
  49. Y. Liu, L. Guo, H. Gao, Z. You, Y. Ye, B. Zhang, Mechanical Systems and Signal Processing, 164, 108068 (2022)
  50. A. Fischer, D. Stöbener, CIRP Annals, 68(1), 523-526 (2019)
  51. B. Dhanasekar, N. K. Mohan, B. Bhaduri, B. Ramamoorthy, Precision Engineering, 32(3), 196-206 (2008)
  52. V. Elango, L. Karunamoorthy, The International Journal of Advanced Manufacturing Technology, 37(1), 92-103 (2008)
  53. E. S. Gadelmawla, F.A. Al-Mufadi, A. S. Al-Aboodi, Journal of Engineering Manufacture, 228(2), 203-214 (2014)
  54. S. Dutta, A. Kanwat, S. K. Pal, R. Sen, Measurement, 46(10), 4249-4260 (2013)
  55. A. Datta, S. Dutta, S. K. Pal, R. Sen, Journal of Materials Processing Technology, 213(12), 2339-2349 (2013)
  56. S. Dutta, S. K. Pal, R. Sen, Journal of Engineering Manufacture, 232(2), 251-266 (2018)
  57. N. Lei, M. Soshi, The International Journal of Advanced Manufacturing Technology, 89(9), 2757-2769 (2017)
  58. W. A. Yan, B. Song, Z. Mao, G. Duan, 2013 International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE), 183-188 (2013)
  59. K. T. Kumar, N. Arunachalam, L. Vijayaraghavan, 2014 International Conference on Prognostics and Health Management, 1-5 (2014)
  60. U. Župerl, K. Stepien, G. Munđar, M. Kovačič, Processes, 10(4), 671 (2022)

Article full text

Download PDF