MACHINES
Device and technology for the production of foam granules of “breathable” composite material based on heat-treated rice husks
- 1 Bulgarian Academy of Sciences, Institute of Metal Science, Equipment and Technologies with Hydro and Aerodynamics Centre “Acad. A. Balevski”, Sofia, Bulgaria
Abstract
An innovative device and a cost-effective and environmentally friendly technology have been developed to produce porous composite materials by using two types of waste raw materials: residual biomass from agricultural production and municipal waste. Heattreated rice husk and ground waste glass were used as main components. The technological approach presented here allows for the preparation of “breathable” porous materials with the predominant presence of open pores and increased specific surface area. A promising possibility for the application of the developed materials is their use in bulk or in the preparation of various composite building elements based on inorganic binders. Recipes and an adequate technological regime have been developed taking into account the design characteristics of the production facility, the specificity of the waste raw materials used and the intended target performance of the products.
Keywords
References
- A. Faaij, Modern biomass conversion technologies, Mitig. Adapt. Strat. Glob. Change, 11, 2006, pp. 335–367.
- S.R. Decker, J. Sheehan, D.C. Dayton, J.J. Bozell, W.S. Adney, B. Hames, S.R. Thomas, R.L. Bain, S. Czernik, M. Zhang, Biomass Conversion, Kent and Riegel’s Handbook of Industrial Chemistry and Biotechnology, Springer, 2007. pp. 1449–1548.
- A. Yank, M. Ngadi, R. Kok, Physical properties of rice husk and bran briquettes under low pressure densification for rural applications. Biomass Bioenergy, 84(1), 2016, pp.22–30.
- R. I. Petrov, V. B. Toteva, R. N. Nikolov, Investigation of possibility of aplication of carbonized rise husks as an antiburnt-on sand mould coat, Proceedings of the XXIII International scientific and technical conference Foundry 2016, 13–15. April 2016, Pleven, Bulgaria, Year XXIV, Issue 7 (193), 2016, pp. 19-21.
- R. Putra Jaya, M. Al Amin Muhamad Nor, Z. Arifin Ahmad, Z. Mohd Amin, Properties of mortar containing rice husk ash at different temperature and exposed to aggressive environment, Advanced Materials Research Vol. 620, 2013, pp 87-93.
- A. Jain, R. T. Rao, S. S. Sambi, P. D. Grover, Energy and chemicals from rice husk, Biomass and Bioenergy, 7, 1995, pp. 285–289.
- L. Sun, K. Gong, Silicon-based materials from rice husks and their applications, Ind. Eng. Chem. Res. 40, 2001, pp. 5861–5877.
- M. R. Taib, A. Johari, S. Ngo, A. Salema, K. Tan, Utilisation of rice husk waste and its ash, Part 2, Ingineur, 42, 2009, pp. 37–41.
- C. A. M. Moraes, I. J. Fernandes, D. Calheiro, A. G. Kieling, F. A. Brehm, M. R. Rigon, J. A. Berwanger Filho, I.A. Schneider, E. Osorio, Review of the rice production cycle: by-products and the main applications focusing on rice husk combustion and ash recycling, Waste Manag. Res. 32, 2014, pp. 1034–1048.
- N. Soltani, A. Bahrami, M.I. Pech-Canul, L.A. González, Review on the physicochemical treatments of rice husk for production of advanced materials, Review, Chemical Engineering Journal, 264, 2015, pp. 899–935.
- Y. Zou, T. Yang, Rice husk, rice husk ash and their applications, In Rice bran and rice bran oil, Chapter 9 (1), 2019, pp. 207-246.
- Madhu Vershit CH, Amandeep Kaur, Lomada Vasudha, Exploitation of rice husk and ash: A review, The Pharma Innovation Journal, 12(3), 2023, pp. 5203-5208.
- L. B. Zhengwuvi, A. M. Usman, R. M. Joshua, S. Abdulhamid, Potentials of rice husk ash utilisation as an alternative source of hybrid materials for engineering application: a critical review, Nigerian Journal of Engineering Science and Technology Research, Vol. 9, No. 2, 2023, pp. 199-211.
- I. Chorbov, L. Lakov, K. Toncheva, L. Drenchev, N. Guo, H. Shi, "Device for obtaining foamed granules of composite material", Application date 21/10/2020, Patent № 67553 В1, 17.07.2023.
- B. K. Padhi, C. Patnaik, Development of Si2N2O, Si3N4 and SiC ceramic materials using rice husk, Ceramics International, 21, 1995, pp. 13–20.
- J. Watari, A. Nakata, T. Torikai, M. Yada, Fabrication of porous SiO2/C composite from rice husks, Journal of the European Ceramic Society 26, 2006, pp. 797–801.
- S. Kumagai, Y. Noguchi, Y. Kurimoto, K. Takeda, Oil adsorbent produced by the carbonization of rice husks, Waste Management, 27, 2007, pp. 554–561.
- I. Uzunov, S. Uzunova, A. Gigova, D. Klisurski, P. Tsokov, D. Angelova, Synthesis of biogenic carbon/silica material by pyrolysis of rice husks, Comptes Rendus de L’Academie Bulgare des Sciences 62, 2009, pp. 570-578.
- D. Angelova, S. Uzunova, S. Staykov, I. Uzunov, Preparation of a biogenic carbon/silica based adsorbent for removal of petroleum products spills from aqueous medium, J. Univ. Chem. Tech. Metal. 45, 1, 2010, pp. 25-32.
- D. Radev, I. Uzunov, Nanosized Silicon Carbide Obtained from Rice Husks, Solid State Phenomena, 159, 2010, pp. 153-156.
- M. F. M. Zain, M. N. Islam, F. Mahmud, M. Jamil, Production of rice husk ash for use in concrete as a supplementary cementitious material, Construction and Building Materials, vol. 25, 2011, pp. 798-805.
- A. Boonmee, P. Sabsiriroht, K. Jarukumjorn, Preparation and characterization of rice husk ash for using as a filler in natural rubber. Materials Today Proceedings, vol. 17, 2019, pp. 2097- 2103.
- Z. Zeng, Y. Zhao, P. Li., H. Yu, Fabrication of rice husk ash/natural rubber composites by the latex process. Journal of Wuhan University of Technology (Materials Science Edition), vol. 35, no. 1, 2020, pp. 42-46.
- M. Aleksandrova M., V. Petkov, V. P. Korzhov, I. S. Zheltyakova. "Study the influence of immersion in the synthesis of thin layers on a composite substrate", International scientific journal INDUSTRY 4.0, VII, 6, Scientific technical union of mechanical engieneering "INDUSTRY 4.0" Bulgaria, 2022, pp. 226-228.
- V. Petkov, M. Aleksandrova, V. Petkov, D. Teodosiev, A. Bouzekova-Penkova, „Investigation of the glassy carbon coating deposited on the titanium alloys, microstructure and mechanical properties”, Journal of Theoretical and Applied Mechanics, Vol. 52, No 4, 2022, pp. 381-392.
- I. M. Pongoh, Y. I. Masjud, The effect of glass waste on climate change, The Journal of Environment Conflict EnvironC, Volume 1, Issue 1, 2024, pp. 64–69.
- L. Giusti, “A review of waste management practices and their impact on human health”, Waste Management, 29(8), 2009, pp. 2227-2239.
- E. Amasuomo, J. Baird, “The Concept of Waste and Waste Management”, Journal of Management and Sustainability; Vol. 6, No. 4; 2016, pp. 88-96.
- T. C. Ling, C. S. Poon, S. C. Kou, Feasibility of using recycled glass in architectural cement mortars, Cem. Concr. Compos. 33, 2011, pp. 848–854
- T. C. Ling, C. S. Poon, Properties of architectural mortar prepared with recycled glass withdifferent particle sizes, Mater. Des. 32, 2011, pp. 2675–2684.
- S. P. Cui, J. G. Zhang, Y. L. Tian, S. B. Sun, “Generation Review on the Production Line Development of Foam Glass at Home and Abroad”, Advanced Materials Research, Vol. 915-916, 2014, pp. 524-531.
- L. Lakov, B. Jivov, M. Aleksandrova, Y. Ivanova, K. Toncheva, „An innovative composite material based on sintered glass foam granules”, Journal of Chemical Technology and Metallurgy, 53, 6, 2018, pp. 1081-1086.
- L. Lakov, B. Jivov, Y. Ivanova, S. Yordanov, M. Marinov, S. Rafailov, “Composite Materials Obtained from Foamed Silicate Products”, International Journal “NDT Days”, Volume II, Issue 2, Year 2019, pp. 188-194.
- T. O. Ogundairo, D. D. Adegoke, I. I. Akinwumi, O. M. Olofinnade, Sustainable use of recycledwaste glass as an alternative material for building construction - A review, 1st International Conference on Sustainable Infrastructural Development, 2019, IOP Conf.Series: Materials Science and Engineering 640(2019)012073.
- D. Patel, R. P. Tiwari, R. Shrivastava, R. K. Yadav, Effective utilization of waste glass powder as the substitution of cement in making paste and mortar. Construction and Building Materials, 199, 2019, pp. 406-415.