MACHINES

Green Transformation in Energy Recovery: A Modular Approach to Flue Gas Waste Heat Exchangers for ORC Systems

  • 1 CTN Makina A.Ş., Acıdere OSB Mah, Adana, Turkey
  • 2 Sakarya University, Esentepe Campus, Sakarya, Turkey; 3. TEAMSAN Ltd. Şti., SAÜ Teknokent, Kampüs/SAKARYA

Abstract

This study focuses on the development of modular flue gas waste heat exchangers designed for integration with organic Rankine cycle (ORC) systems within the cement industry. The design and implementation of this system involved comprehensive engineering analyses to address challenges like corrosion and thermal stratification. These heat exchangers, the first of their kind to be produced in Turkey, are compatible with Industry 4.0 standards and offer the capability to convert waste gases into electrical energy without the need for water. This pioneering technology plays a significant role in promoting eco-friendly industrial practices by reducing carbon emissions and supporting the transition to greener energy solutions.

Keywords

References

  1. C. Forman, I. K. Muritala, R. Pardemann, B. Meyer, Estimating the global waste heat potential, Renewable and Sustainable Energy Reviews, (2016), Volume 57, pp 1568- 1579
  2. N. Petchers, Combined Heating, Cooling & Power Handbook: Technologies & Applications, Fairmont Press, (2003)
  3. M. Bianchi, A. De Pascale, A. Peretto, Performance prediction of a waste heat recovery system using organic Rankine cycle, (2013), Energy Conversion and Management, Volume 65, pp 99-107
  4. T. C. Hung, T. Y. Shai, S. K. Wang, A review of organic Rankine cycles (ORCs) for the recovery of low-grade waste heat, Energy, (1997), Volume 22(7), pp 661- 667
  5. F. Vélez, J. J. Segovia, M. C. Martín, G. Antolín, F. Chejne, A. Quijano, A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation, Renewable and Sustainable Energy Reviews, (2012) Volume 16(6), pp 4175-4189
  6. M. Turan, C. Gungor, C. Sengur, The benefits of using organic Rankine cycle for waste heat recovery from low-temperature geothermal resources, Energy and Buildings, (2017), Volume 141, pp 199-206
  7. S. Quoilin, M. Orosz, H. Hemond & V. Lemort, Performance and design optimisation of a low-cost solar organic Rankine cycle for remote power generation, Solar Energy, (2011), Volume 85(5), pp 955-966
  8. S. Lecompte, H. Huisseune, M. van den Broek, B. Vanslambrouck, M. De Paepe, Review of organic Rankine cycle (ORC) architectures for waste heat recovery, Renewable and Sustainable Energy Reviews, (2015), Volume 47, pp 448-461.

Article full text

Download PDF