Machines. Technologies. Materials.
Vol. 18 (2024), Issue 9, pg(s) 278-281

MACHINES

Design of an Industry 4.0-Based, Vertically Angular Automated Line Separator

  • 1 KANSAN R&D Center, Izmir, Turkiye
  • 2 KANSAN R&D Center, Izmir, Turkiye; Ege University, Department of Mechanical Engineering, Izmir, Turkiye

Abstract

In this study, an original design was developed to address the issue of insufficient packaging speed, a key challenge in wet wipe production lines. A separator/distributor was developed that enables a single wet wipe machine to work with three packaging units during the transfer of products from the wet wipe preparation unit to the packaging process. The developed separator moves angularly on the vertical axis and can transfer products to conveyor groups leading to three different packaging lines. Additionally, a unique movable upper conveyor was designed to operate across a range of product heights, which applies pressure to the products during movement to prevent them from scattering. One of the primary design criteria for the conveyor is lightweight construction, and this was a key focus during development. To achieve angular motion, a servo-driven flywheel mechanism was designed. The machine is equipped with sensors for Industry 4.0 compatibility, ensuring communication between units. In case one of the packaging machines becomes inactive, the separator automatically redirects the product feeding process to the remaining packaging machines, ensuring uninterrupted production.

Keywords

References

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