International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

The article presents a numerical analysis of energy balance of an automotive diesel engine and exergy analysis of exhaust gas and cooling systems. A model of the engine was built in advanced simulation code AVL Boost. In order to validate the model a comparison between estimated and real engine effective power was conducted at full load. Energy balance revealed a maximum engine efficiency of 42.1% at full load and 2000rpm. The highest quantity of lost energy contains the exhaust gas. The maximum estimated exhaust gas enthalpy is 108kW at 4000rpm. At the same operating point the cooling enthalpy more than twice lower – 40.2kW. At the engine speed lower than 2000rpm the lost energy in exhaust gas and cooling system has the same quantity. The exergy analysis revealed that waste heat recovery potential in exhaust gas is much higher than cooling system. The results obtained in this study will be further used in a Rankine-Hirn waste heat recovery system development due to increase overall engine efficiency.

The escalating fuel price and carbon dioxide legislation have renewed the interest in the methods of increasing engine thermal efficiency beyond in-cylinder techniques. The aim of this study is to review the latest technologies of waste heat recovery of exhaust gases in internal combustion engines. These include turbocompounding systems, thermoelectric generators, thermoacoustic systems and closed-loop thermodynamic cycles based on Stirling, Ericsson and Rankine cycles. A number of studies revealed that Rankine cycle is the most perspective waste heat recovery system due to its higher thermal efficiency. Finally, the components of the Rankine cycle (working fluid, evaporator and expander) were studied in detail.