MATERIALS
On the tribological characterization of novel SiNb and SiW cast irons
In this study, the tribological behavior of new generation cast irons (SiNb and SiW) developed as an alternative to cast irons containing high silicon and molybdenum (SiMo) is investigated under dry friction conditions. All cast irons are produced by sand mold casting as Y blocks according to ASTM A536-84 standard and metallurgical characterization studies have revealed that they all have spheroidal graphite and dispersed carbides like Mo-rich M6C, Nb-rich MC and W-rich M6C type depending on the alloying element, within a ferritic matrix. Although no significant change is observed in the spherical morphology of graphite in cast iron matrices, a significant change is observed in the amount of graphite and image analysis studies reveal that the graphite content (area-%) in SiNb and SiW cast irons is 4,02 and 4,30, respectively, compared to SiMo cast iron (5,80). A significant change in the hardness of cast irons is also determined depending on the microstructural features; SiNb (228 ± 7 HV10) and SiW (218 ± 5 HV10) cast irons have higher hardness values compared to SiMo cast iron (192 ± 5 HV10). Cast irons and alumina ball as counterpart material are subjected to a tribological interaction for 150 m under dry friction conditions at a nominal load of 10 N and a ball sliding speed of 0.08 m/s and the findings indicate that (i) the coefficient of friction (CoF) decreases as the graphite content increases, with SiMo having the lowest CoF (0.023), followed by SiW (0.025), and SiNb showing the highest CoF (0.040), (ii) the specific wear rate increases as the hardness decreases, therefore, SiMo has the highest specific wear rate, whereas SiNb demonstrates the lowest specific wear rate and (iii) adhesive wear is the dominant wear mechanism for all ductile cast irons due to the presence of their ferritic matrix.