DOMINANT TECHNOLOGIES IN “INDUSTRY 4.0”

Application of innovative procedures for modification of surface topography

  • 1 Technical University of Košice, Faculty of mechanical engineering, Slovakia
  • 2 Slovak Academy of Sciences, Institute of Materials Research of SAS, Slovakia

Abstract

The paper presents the results of research focused on the application of innovative procedures for surface topography modification. The experimental work was aimed at adjusting the microgeometry and surface topography of new and renovated shaped parts of molds for casting aluminium alloys under high pressure. In the phase of experimental verification of suitable surface topography, a group of samples from Dievar material was prepared. A multilayer nanostructured PVD coating of the 4th generation duplex nACRo4 was deposited on part of the experimental samples. The surface of the samples was ground and polished. The microgeometry of the surface of the samples was modified by low-energy laser radiation – microtexturing. The maximum interval was chosen to create a stochastic texture, also called a random texture crater distance up to 200 μm. The aim of this surface treatment was to analyze the adhesion effect of commercially used ones of lubricants in the technology of treatment of shaped parts of molds when casting aluminium alloys under high pressure on machines with a cold filling chamber. In the run-in of the mold, after the first cycles of spraying with a separating agent, a compact layer was created to increase the technological life of the shaped parts of the molds.

Keywords

References

  1. H. Zhen et.al.: Discontinuous oxidation in wet air of T91 with a novel Al2O3-forming NiCrAl nanocomposite coating in as-desposited and pre-oxidized states. In: Surface & Coating Technology, Vol.449, 2022, pp. 128937, https://doi.org/10.1016/j.surfcoat.2022.128937
  2. A. Ostlind et.al.: Scalable synthesis of a bulk nanocrystalline material with a multitude of divergent properties through a traditional manufacturing process. In: Materials Today Communications, Vol. 33, 2022, pp. 104390, https://doi.org/10.1016/j.mtcomm.2022.104390
  3. A.D. Pogrebnjak, O.Bondar: Microstructure and Properties of Micro- and Nanoscale Materials, Films and Coatings (NAP 2019): Selected Articles from the International Conference on Nanomaterials: Applications and Properties, Springer Nature, c2020, ISBN 978-981-15—1741-9
  4. A. Krella, A. Marchiewicz: Effect of the reversla of the layers thickness ratio in the CrN/CrCN multilayer coating on cavitation induced degradation. In: Tribology International, Vol. 168, 2022, pp. 107432, https://doi.org/10.1016/j.triboint.2022.107432
  5. K.S. Selivanov et.al.: Erosive wear of Ti/Ti(V, Zr)N multilayered PVD coatings for Ti-6Al-4V alloy. In: Wear, Vol. 418-419, 2019, pp. 160-166, https://doi.org/10.1016/j.wear.2018.11.016
  6. M. Fangsheng et.al.: Microstructure, mechanical, tribological and oxidizing properties of AlCrSiN/AlCrVN/AlCrNbN multilayer coatings with different modulated thicknesses. In: Ceramics International, Vol. 48, 2022, pp. 32973-32985, https://doi.org/10.1016/j.ceramint.2022.07.228
  7. T. Pengfei et.al.: Microstructure evolution and nanohardness of nanostructured TiAlN coating under N+ ion irradiation. In: Surface & Coating Technology, Vol. 441, 2022, pp. 128494, https://doi.org/10.1016/j.surfcoat.2022.128494
  8. R. Daniel, J. Musil: Novel nanocomposite coatings, CRC Press Taylor & Francis Group, c. 2013, ISBN 978-981-4411-17-2
  9. S. Fang. et.al.: Surface texturing of PECM tools and the validation. In: Procedia CIRP 2022, Vol. 95, p. 891-896, https://doi.org/10.1016/j.procir.2020.01.183
  10. Z. Wang, et.al: The performance of textured surface in friction reducing: A review. In: Tribology International, Vol. 177, 2023, pp.108010, https://doi.org/10.1016/j.triboint.2022.108010

Article full text

Download PDF