International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

The paper presents experimental work focused on the wear resistance of clads made with OPEN ARC technology (MOG) and clads with cycled cladding nozzle. The distribution of carbide phases by electron beam was evaluated. The influence of the tempering temperature of the clads on the hardness of the layers was determined. Tests of the resistance of the clads to abrasive wear were carried out.

Physical modeling of processes in a layer of Al powder in kerosene and ethyl alcohol during high-voltage electrical discharges in the spark discharge mode was carried out. The regularities of the distribution of plasma formations in the volume of the discharge chamber were studied when using ethyl alcohol and kerosene as working substances with an increase in the number of discharges. It is shown that the use of kerosene as a working fluid leads to an increase in the intensity of the formation of discharges between particles. It has been established that ethyl alcohol as a working fluid makes it possible to relatively stabilize the discharge mode, as well as to increase the number of discharges before the appearance of visual signs of the presence of residual nanocarbon, as a result of which it is possible to achieve greater dispersion of the processed powders. The possibility of synthesis of submicron and ultradisperse particles during highvoltage electric discharge processing of aluminum powder in a hydrocarbon liquid (alcohol or kerosene) due to the electrothermal effect of the discharge plasma on the powder particles has been confirmed.

The morphology of the coatings has a significant effect on the tribological characteristics of the contacting bodies. Depending on the relief of the surface layers of the coatings, the resistance of the modified substrates to corrosion is dete rmined. It is known that the processes of friction and corrosion have a decisive influence on the performance of products. To reduce the influence of these processes, various protective coatings are used, including those formed by the method of electrospark alloying. The aim of th is work was to study the morphology and structure of electrospark coatings formed by layer-by-layer electrospark alloying. In the course of the studies carried out, it was found that these coatings are morphologically heterogeneous, with a large number of cracks and splats.

Peculiarities of titanium carbide obtainment by high voltage electric discharge synthesis (HVED) are considered in present paper. Mathematical and physical modelling of processes that occur during HVED impact on “Ti powder – hydrocarbon liquid” disperse system is performed. HVED creates thermodynamic conditions for pyrolysis of hydrocarbon liquid with formation of solid-phase carbon and gaseous hydrogen and for synthesis of titanium carbide during reaction of carbidization between titanium and carbon particles. Regularities of connection between HVED parameters and changes of dispersity and intensity of titanium carbide formation.