MATHEMATICAL MODELLING OF TECHNOLOGICAL PROCESSES AND SYSTEMS
Study on the dynamics of truck loader crane during cargo unloading using modeling and simulations
This article is a study on the work operation of a hydraulic crane installed on a heavy truck known as Truck Loader Crane. The crane is used to carry loads from the truck to the ground and vice versa. It usually is an integral part of the truck mounted behind the cabin or behind the cargo body, and there are cases when it is additionally mounted on the truck. The crane has several mechanical and hydraulic parts. It is controlled from the command panel attached to the crane or by using the remote panel. The work operation analyzed is cargo unloading from the truck body on the ground. It is a complex process consisting of attaching the cargo (load) to the boom, lifting the cargo from the truck body, transferring the cargo several meters, and lowering it on the ground. During this process, the crane undergoes heavy oscillations due to the motion and swinging of the load it carries. The type of analysis is dynamic analysis, and the methodology consists of 3D modeling of the crane and implementing simulations with SimWise4D software. Through this study, the aim is to identify the nature and extent of forces and stresses on the crane and its parts, the intensity of the swinging and oscillations of the cargo, and their effect on crane operation. High oscillations can cause parts failure and raise concerns about safety. Results will be shown in graphical form for the main influential parameters. Conclusions from this paper will be useful regarding the strength of crane materials, motion dynamics and motion control of crane and cargo, design of crane parts and safety during work. The Truck Loader Crane model is designed based on the data from the standard manufacturer.