International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

In this paper are presented isentropic analysis results of a steam turbine, their cylinders and cylinder parts which nominal power is equal to 250 MW. The analyzed steam turbine is a complex three-cylinder turbine which operates in a CCPP (Combined Cycle Power Plant). Considering all cylinders, the dominant mechanical power producer in the observed turbine is LPC (Low Pressure Cylinder) which produces 111.80 MW of mechanical power in real (polytropic) steam expansion process (almost half of the real mechanical power produced in the whole turbine). Developed mechanical power in turbine cylinders and isentropic losses are directly proportional – higher produced mechanical power will result in higher isentropic losses and vice versa. Whole analyzed steam turbine, their cylinders and cylinder parts how very good isentropic performance and high isentropic efficiencies of around 90%. The isentropic performance of the whole analyzed steam turbine, their cylinders and cylinder parts is in the range of the steam turbines (and their cylinders) from supercritical and ultrasupercritical power plants which are proven to be the best steam turbines from isentropic point of view.

In this paper are presented isentropic analysis results of a steam turbine, their cylinders and cylinder parts which nominal power is equal to 250 MW. The analyzed steam turbine is a complex three-cylinder turbine which operates in a CCPP (Combined Cycle Power Plant). Considering all cylinders, the dominant mechanical power producer in the observed turbine is LPC (Low Pressure Cylinder) which produces 111.80 MW of mechanical power in real (polytropic) steam expansion process (almost half of the real mechanical power produced in the whole turbine). Developed mechanical power in turbine cylinders and isentropic losses are directly proportional – higher produced mechanical power will result in higher isentropic losses and vice versa. Whole analyzed steam turbine, their cylinders and cylinder parts show very good isentropic performance and high isentropic efficiencies of around 90%. The isentropic performance of the whole analyzed steam turbine, their cylinders and cylinder parts is in the range of the steam turbines (and their cylinders) from supercritical and ultrasupercritical power plants which are proven to be the best steam turbines from isentropic point of view.

This paper presents an energy analysis of a three-cylinder steam turbine from a combined cycle power plant. Observing all the cylinders from the analyzed turbine, it is found that the dominant mechanical power producer is Low Pressure Cylinder (LPC), followed by the Intermediate Pressure Cylinder (IPC), while High Pressure Cylinder (HPC) is the cylinder which produces the lowest mechanical power. Whole observed steam turbine develop 119.41 MW of useful mechanical power. Energy loss and energy efficiency of all cylinders are reverse proportional – higher energy efficiency will result with lower energy loss and vice versa. IPC is the cylinder which has the lowest energy loss (equal to 2.59 MW) and the highest energy efficiency of 93.32%. Whole observed steam turbine has energy loss equal to 23.43 MW, while its energy efficiency is equal to 83.60%, what falls in the expected range of such low power steam turbines. Steam mass flow rate through each cylinder is the main element which defines produced mechanical power and energy flows.

In this paper is performed exergy analysis of three cylinder steam turbine from the supercritical coal-fired power plant. Exergy analysis parameters were calculated for the whole turbine and each cylinder for the ambient temperature range between 5 °C and 45 °C. The dominant mechanical power producer of all the cylinders is a low pressure cylinder (LPC) which produces 262.06 MW of mechanical power. An increase in the ambient temperature increases exergy destructions and decreases exergy efficiencies of the whole turbine and each cylinder. Exergy analysis shows that LPC is a cylinder with the highest exergy destruction (between 24.67 MW and 28.24 MW) and the lowest exergy efficiency (between 82.27% and 84.16%) in comparison to the other cylinders. Exergy destruction of the whole observed turbine is between 67.85 MW and 77.62 MW, while the whole turbine exergy efficiency ranges between 89.47% and 90.67%. Inside the observed steam turbine, LPC is the most influenced by the ambient temperature change, therefore future research and possible optimization should be specifically based on this cylinder.