International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

High-speed machining (HSM) significantly influences the thermal dynamics of the cutting process, particularly in the toolworkpiece interaction zone. At elevated cutting speeds, the reduced tool-workpiece contact time minimizes heat transfer to the workpiece, concentrating thermal energy in the cutting zone. This results in localized material softening, reduced cutting forces, and enhanced process efficiency. This study investigates the thermal effects of HSM by experimentally turning C45 steel using a cubic boron nitride (CBN) tool at cutting speeds ranging from 800 m/min to 1800 m/min. Cutting forces were measured and analyzed in conjunction with temperature distributions within the cutting zone and tool. The experimental results were compared against predictions from the analytical Oxley machining model and numerical simulations using DEFORM software. The analysis revealed the dependence of cutting speed on cutting zone thermal properties, providing insights into material behavior under high-speed conditions. Furthermore, the study identified optimal cutting speeds that balance thermal effects and cutting process stability. These findings contribute to the definition of appropriate high-speed machining parameters, ensuring effective heat dissipation and stable tool performance.

The paper examines the dynamic analysis of a hydraulic lift that is used for lifting and lowering vehicles. These lifts are implemented in various servicing facilities for the repair of vehicles. The lifts consist of various mechanical and hydraulic parts and besides lifting and lowering the vehicle, they need to keep the vehicle lifted for a certain amount of time. During the work operations, the lift’s main parts are heavily loaded. The method of analysis consists of 3D modeling of the Hydraulic lift and carrying simulations with software. This enables to analyze the dynamics of motion, identify the forces and stresses in lift parts and the form and intensity of oscillations that can cause failures of parts and concerns about the safety. Conclusions from this paper will be useful regarding the loading dynamics on the Hydraulic Lift during lifting and lowering, and design considerations. Results will be shown in graphical form, in time dependence. The Hydraulic Lift is modeled based on the Data from the standard manufacturer. The software that will be used for modelling and analysis is SimWise 4D.

Roller leveling is a technological process of metal forming, used to minimize the flatness of sheet blanks and reduce the level of residual stresses. When leveling, the workpiece is subjected to cyclic alternating bending with decreasing amplitude. The report presents an experimental testing set-up designed and used to model the leveling process. The equipment is described and the first results are presented.

The need to improve the performance of production systems, related to increasing the level of coordination and integration of all resources and production functions in order to achieve flexibility and higher competitiveness, causes a growing interest in properly describing all processes. The most promising approach is Model Driven Development combined with appropriate standard. The aim of the paper is to propose a model driven development approach for manufacturing execution system based on IEC/EN 622264 standard

The results of finite element modeling of a new method with an increased metal processing level were considered. The improvement of the drawing process was achieved by changing the usual scheme of metal movement during deformation, which made it possible to achieve large strains compared to the standard drawing scheme. It is established that step drawing has the advantage of an increased processing level, but it leads to the formation of an inhomogeneous gradient strain.

In this paper the deformation force of the forging process in step-wedge strikers was studied. At the first stage, the study of the deformation force using computer modeling in the Deform-3D software package was carried out. At the second stage, an experimental study of the deformation force during the broaching of workpieces in step-wedge strikers using thermometry was carried out. It is established that the experimental results have a high convergence with the simulation values. The increasing level of difference in results is associated with heat losses during intermediate operations, which are usually ignored during modeling.

The idea of creating and using digital twins has been strongly influenced by the process of integrating artificial intelligence methods with big data analytics of data from Internet of Things (IoT) devices. The concept of “Digital Twin” has become increasingly influential and culminating in the field of CPS. The main objective of the study is to define the basic requirements to the digital twins for cyber-physical system and based on the different definitions and components of digital twins, to summarize and analyze approaches, methods and tools used for their development. This analysis should serve as a basis for the development of a methodology for creating digital twins for cyber-physical manufacturing systems in the process industry.

The article briefly presents the possibilities of the created and verified model of polymer plasticization during injection molding. Exemplary characteristics generated by the model are presented and examples of applications of the described model for supporting the design of plasticizing systems of injection molding machines are indicated.

In the paper are presented theoretical analysis of the methods for industrial processes modeling and a new approach to modeling and simulation of industrial processes in cases of lack of information on the mechanism of the process.

The paper presents dynamic analysis of the Semi-Portal Cranes for the case of Trolley motion travelling on Crane’s Girders. Semi-portal cranes are mainly mounted in the industrial facilities, and they consist of metallic structures with big dimensions and many mechanisms that carry heavy loads. We will analyze the influence of the Trolley motion in the dynamic behavior of Semi-Portal Crane while carrying maximum Load, in particular the influence of Load swinging and oscillations. The method of analysis is acquiring experimental measurements and comparing those results with the results gained through modeling of crane, and carrying simulations. Designing the Crane’s 3D model with software and motion simulations is the method applied in the paper to analyze dynamics and is important to explain the form and intensity of oscillations that can cause accidents, failures of parts, and other concerns about the safety. Analysis will be done for maximal and minimal speed of the Trolley. Conclusions from this paper will be useful about the design, dynamic response and safety of Semi-Portal Cranes. The analysis will be focused to find main kinematic and dynamic parameters influencing the crane dynamics, like forces, moments, speed (velocity), and Load swinging magnitude. The Crane is modeled based on the Data from standard manufacturer of Semi-Portal Cranes.

This paper deals with Dynamic analysis of Scissor Lifts during the Load Lifting to determine their dynamic behavior, find the nature of oscillations, and the regulation of lifting to minimize these oscillations and optimize the work process. During the motion processes, the lift and its main parts undergo heavy forces, moments, and oscillations. The method of research is acquiring results through design, modeling, and simulations, comparing them with analytic calculations, and looking for the optimal motion regulation of the Load Lifting. The analysis will be acquired when the Scissor lift is carrying maximum Load. The study will be concentrated in the finding the nature of dynamic forces and stresses that acts on the main parts of the lift and the extent and the form of oscillations. Results will be shown in the form of diagrams and contour views as the solution results of the tested system. Modeling and simulations will be carried using software SimWise 4D, based on the type of the Scissor Lift taken from Standard Manufacturer. Conclusions of these analyses are useful for design considerations, dynamic behavior, and safety of these types of lifts.

Cyber-physical systems (CPS) integrate computing, networking and physical dynamics and are characterized by a high degree of heterogeneity and parallelism, with high dimensionality and complexity, including a variety of decision-making capabilities and control logic. Modeling and simulation of cyber-physical systems are considered important stages in the design, development and operation of CPS and their components. The main aim of the paper is to describe and analyze the evolution of agent based approach in the field of CPS and to define the basic requirements to the agent based systems regarding CPS. Based on O-MaSE methodology a software process model for agent based development of CPS is proposed. The approach includes the creation of 10 models reflecting various aspects and functionality of the CPS. The suggested approach is analyzed in terms of meeting the basic requirements for agent-based systems, imposed by the peculiarities of cyber-physical systems and fundamental requirements for their introducing, such as flexibility/changeability, reliability, reconfigurability, adaptability/agility and dependability.