International Scientific Journals
of Scientific Technical Union of Mechanical Engineering "Industry 4.0"

The results of finite element modeling of a new method with an increased metal processing level were considered. The improvement of the drawing process was achieved by changing the usual scheme of metal movement during deformation, which made it possible to achieve large strains compared to the standard drawing scheme. It is established that step drawing has the advantage of an increased processing level, but it leads to the formation of an inhomogeneous gradient strain.

This report presents the photonic effect in the deformation of matter by amplifying the emission of hydrogen gas by electromagnetic waves. Presents real experimental facts which upheld the principle (law) that the substance of deformation (pressure and tension) intenifitsirat appointing photon gas (electromagnetic waves. End the final justification of substances in treatment (stress, strain and friction) substances form of electromagnetic matter and emphasis.

Using computer modelling with originally developed semi empirical physical grounded models a study was carried out to investigate influence of previous hot deformation on carbonitrides formation from austenite in low-carbon micro-alloyed steel. Studied in the article is an influence of degree and rate of the deformation on processes of nucleation and growth of Nb and Ti carbonitride particles. The model helps to predict not only process of changing in number and average size of the particles but also to estimate their final size distribution. One of additional peculiarities of the developed model is its ability to predict composition of the cabinetries formed in certain conditions. The model takes into account process of recrystallization and returning, which affect carbonitrides precipitation and are influenced by it. Acceleration was shown of both nucleation and growth rates of the particles due to increasing of deformation degree and strain rate. Another result is that previous deformation significantly affects size distribution function of the particles precipitated with rather lesser effect on their average size. Kinetic curves and final size distribution plots are given.

The results of the effect of preliminary thermal-cyclic deformation on the microstructure of hot-rolled low-carbon steel Ст3пс are presented. It is shown that the regime of thermal-cyclic rolling leads to a decrease in the average grain size of ferrite from 8 to 6 microns in comparison with the structure of steel after industrial production. There is a decrease in the size of pearlite colonies and their volume fraction in the structure of steel after using thermal-cyclic deformation. The results of the effect of heat treatment: normalization and tempering on the electrical resistivity of the hot-rolled carbon steel sheet Ст3пс produced using thermal-cyclic mode of deformation processing (DTCT). DTCT preliminary thermal-cyclic was rolled (5 cycles at a reduction of 10-15 % in each cycle and cooled to a temperature below the Ar1). And normalizing annealing was carried out in the range from 100 to 900 °C increments to 100 °C for 1 hour. The possibility to reduce the magnitude of the specific electrical resistance of the hot-rolled steel manufactured using DTCT mode through the use of subsequent normalizing at 700 °C on average 10 %, and by annealing – no more than 5 %. A further increase in the time of normalization at 700 °C to 3, 5 and 10 hours has no significant effect on the value of the electrical resistance of the steel subjected DTCT. However, the downward trend in resistivity is maintained. Overall reduction of electrical resistivity of the hot-rolled steel Ст3пс by using
mode DTCT and subsequent normalizing at 700 °C for 1 hour is more than 12 %.

The potential of using the ultrafine dispersion powder material obtained by the ECA pressing from a copper powder have considered for the production of fast-acting fuse links. The dependences of the density and microhardness along the length of the sample under different deformation conditions obtained. A deformation zone of constant density is determined and recommended for using in the production of fuse links. The dependence of the electrical resistance along the sample cross-section and across the deformation axis has determined. The fuse links calculation procedure has proposed.

This paper investigations detail analysis of the influence the type of construction and the way of fixing seat bearers on basic bus construction and its superstructure. Before performing experimental investigations it was modeling of tension-deformation condition of across frame made by using Finite Element Methods. During experimental investigations on basis of this analysis it was founded three measuring points where deformations were measuring. According results from experimental investigations it was third type of seat bearers allowing raise of safety area of bus passenger’s.

In this paper are presented some macrofractographic and microfractographic analysis of welded joint fracture surfaces, respectively welded seam (W), heat affected zone (HAZ) and base metal (BM), of spiral and longitudinal steel welded pipes after conducting the laboratory destructive testing. Destructive testing are conducted to assess the quality of the steel welded pipes and besides the numerical results, the fracture surface of the tested samples offers additional information, very important for assessing the quality of steel welded pipes. Given this, in the paper are treated the macrofractographic and microfractographic analysis (LOM-Light Optical Microscopy and Scanning Microscopy-SEM) of the fracture surfaces of samples which are fractured after destructive testing. The morphology of the fracture surfaces is compared with the numerical results and it concludes that there is a direct correlation between the obtained results and deformation that causes fracture, providing thus additional information for assessing the quality of the welded pipes.

The theoretical and experimental study of stress-strain state and density distribution into the billet at equal-channel angular pressing has been conducted. It has shown clearly that deformation zone takes a substantial volume with dramatic non-uniformity of stress- strain state after the first pass of equal-channel angular pressing at the backpressure of 90 MPa. The presence of turbulence zone that ensures structure fragmentation of material has established by microhardness indentation. A possibility of production of high-density billets after the second pass at the backpressure of 150 MPa with high mechanical properties and more uniform stress-strain state, free of loosening and cracks has presented.

The results of the influence of preliminary thermal-cyclic deformation and subsequent annealing in the range of 100÷900 ºС with a step of 100 ºС on the microstructure, coercive force and linear expansion of hot-rolled sheet steel 10 are presented. It was found that the use of preliminary thermal-cyclic deformation results in increase in coercive force no more than by 8% in comparison with the steel sheet produced by an industrial technology. Decreasing feasibility in coercive force of the sheet steel produced with the use of thermal-cyclic forging almost by 3 times in comparison with the initial raw condition due to the subsequent annealing at 900ºС during 10 h. is shown. In addition, annealing in accordance with this mode reduces a temperature coefficient of linear expansion of a sheet steel on average by 6 % within the range of the test temperatures 50-450 ºС.

The results of the influence of preliminary thermal-cyclic deformation and subsequent hardening heat treatment on the microstructure and mechanical properties of hot-rolled sheet steel 10 are presented. It is shown that the use of preliminary thermal-cyclic deformation of the steel 10 stock material results in a fine-grained structure of a hot-rolled sheet (3 mm thick) produced by an industrial technology. Deformation occurred at a temperature above A_C3 (1250 °C), with cooling to 200-300 °C during 10 cycles and the deformation ratio per cycle being 6-8 %. The magnitude of the overall reduction ratio was 1.90 and the total amount of deformation was 65÷68 %. Such a treatment before sheet hot-rolling allows increasing the strength characteristics (tensile strength, yield strength) by almost 30 %. It has been established that the use of subsequent heat treatment (quenching, 900 °C, water and tempering 1 h, 600 °C) leads to a further increase in strength characteristics by 15-20 % while maintaining a sufficient level of ductility of sheet steel.

The article deals with the investigation of plastic deformations of carburized medium carbon stainless steel after quenching and tempering. After carburization the specimens were heated at 1020 °C temperature and then air quenched. At the process of air quenching the specimens were bent within the temperature dropping interval approximately from 550 °C to room temperature. The bending caused tension or compression in different parts of the specimen, so interstitial distortion was formed. As the bending stress was much lower than the yield stress, the specimen didn’t bend during the first minutes of experiment, and then started bending during the martensitic transformation (transformation plasticity effect). The curved quenched specimens then were tempered at temperatures 200, 300, 400, 500, 600 and 700 °C for 1 hour and the deflection of specimen after each tempering was measured.

The results showed different influence of tension and compression on transformations occurring in steel during quenching and tempering. The tempering temperature effect on self-deformation of curved specimen was revealed.

The article presents the chisel plow of the new generation developed on the basis of the systematic approach and adaptability of technological impacts from soil-climatic and agro landscape conditions. The principle of the use of the alternating movement of working elements for the destruction of the layer in the so-called lines of the least connections was built into the basis of the chisel plow construction. The chisel plow is multipurpose: it performs the present technological process of soil processing of fields on different depth and spaces between rows of perennial plants on the depth which is differentially changed distancing from the bole due to the architectonics of the root system disposition. Working elements of the chisel plow contain the fastened clutches on hinges, the angle of the mounting is determined by the action of soil resistance forces but the destruction of the layer is executed by differently directed deformations. Researches showed that the chisel plow qualitatively fulfills the present technological process and corresponds to agro-technical demands. The amount of agronomically valuable aggregates increases in the arable layer under the processing of soil by the chisel plow. The chisel plow is fairly aggregated with the Т-150K according to energetic indexes. The decrease in traction resistance (by 12.27%) and specific energy consumption (1.14%) when using the working elements with self-centered clutches have been observed. There was set the reasonability of the application of the type without clutches at the deeper tillage, and it is necessary to use the chisel plow with self-centered clutches under the soil treatment on small and medium depth. To treat soil in arid conditions there was developed the construction of the combined chisel plow presenting the combination of the chisel plow with a roller. The comparative analysis of technological process indexes testifies increasing the quality under function of the chisel plow with a roller and unimportant increase of power inputs in normal ranges. According to the acceptance tests on the SouthCaucasian MIS chisel plow is recommended to the application in agricultural production.